Anodising

Anodising refers to electrolytic processes for creating oxide layers on metal surfaces. The best-known form is anodizing, in which the surface of aluminium is converted into a transparent oxide layer with a thickness of 5 to 25 micrometres. This layer reliably protects the aluminum from corrosion, increases the surface hardness and reduces friction when in contact with other materials. Hard anodizing produces harder and thicker layers of up to 150 micrometres, which are particularly suitable for technical applications with high requirements. In addition to classic anodizing, BWB offers a wide variety of anodizing processes. These include special processes such as Ematal, Bilatal and Heloxal, which have been specially developed for demanding technical applications.

The advantages of anodising

Anodising is not only visually appealing, but also provides effective protection against abrasion and corrosion. The anodised layer also provides improved sliding properties and offers high heat resistance and good electrical insulation. These versatile properties make anodized aluminium ideal for a wide range of applications in various industries.

Technical coatings

Hard anodising

Particularly hard and durable surfaces can be achieved by hard anodising (also called hard anodising). Hard anodizing involves working with very high currents and temperatures around freezing point. As a result, Vickers hardness values of up to 550 HV can be achieved.

Ematal anodising

Ematal anodised aluminium parts have a wear-resistant, slippery and almost non-porous surface. Ematal is used when friction caused by mechanical contact (e.g. in plain bearings), by a flowing medium (e.g. in valve housings) or a combination of these (in pneumatics and hydraulics) is to be minimized.

Bilatal anodising

The Bilatal process is a special anodising process for various aluminium alloys (pressed and rolled alloys). The BILATAL coating is characterized in particular by its low residual reflection in the UV, DUV and VUV spectral range, as well as its low outgassing behavior and good wear resistance.

Heloxal hard anodizers

Heloxal is a BWB product innovation that revolutionizes the corrosion resistance of anodized coatings in demanding environments. Compared to conventional hard anodized coatings, Heloxal offers up to ten times better resistance.

Dimensionally accurate coatings

The application of a protective layer leads to an increase in the size of the component. To ensure that the dimensions remain true to size, the increase must be neutralized by chemical erosion or already taken into account during mechanical processing. Tolerances agreed in advance can be adhered to when anodizing to size.

Oversize anodising

BWB Surface Technology anodises aluminium components with a weight of up to 2 tons, a length of 22 meters and a height and width of 2.2 x 1.3 meters.

Titanium anodising

As a competent expert for high-quality anodization of titanium, BWB offers a comprehensive range of services at its Dresden site. We produce titanium oxide coatings in various color nuances, which are determined by the thickness of the coating. This coloring enables clearly identified process validation. Thanks to state-of-the-art equipment and a highly qualified team, we offer customized solutions for our customers in the aviation and other industries.

Colour anodising

Aluminium parts can be coloured by firmly binding colour pigments into the anodised layer. Due to different requirements of the target markets, BWB offers two colour systems: Colour for Industrial application with high chemical and mechanical resistance and colours for architectural applications with high weather resistance and light fastness.

Colour chart in industrial design

Colour chart in architecture

Frequently asked questions (FAQ) about wet painting

Here you will find answers to the most frequently asked questions about wet painting. Discover the advantages, the materials used and much more. Our aim is to provide you with clear and precise information so that you are well informed about the wet coating process. If you have any further questions, please do not hesitate to contact us.

Anodizing is an environmentally friendly process as no toxic chemicals are used and the treated aluminium is fully recyclable. As anodizing is energy-intensive, the electricity mix plays a decisive role in the ecological balance. BWB continuously invests in optimizing the energy efficiency of its plants.

In addition to mechanical engineering, aviation and medical technology, the electronics, construction and consumer goods industries also benefit from the advantages of anodizing. BWB also creates anodized works of art that explore the limits of the anodizing process.

Yes, the size and shape of the parts can be influenced by the capacity of the anodizing baths and the uniformity of the layer formation.
BWB has anodizing baths up to 22 meters long. The exact product windows for the individual processes can be found in our range of services.

BWB offers a wide range of surface technology processes at 12 locations. Our specialized plants have market-specific certifications for medical technology (ISO13485) and aviation (EN9100, Nadcap). We also offer exclusive coating processes such as Ematal and Heloxal, which offer outstanding properties.

No, anodizing is a process that is used exclusively on aluminum. However, steel can be protected against corrosion by other processes, such as electroless nickel plating. You can find an overview of this in our range of services under electroplating processes.
Steel elements can be wet-painted for a visual surface finish.

Anodizing and Anodising are terms that are often used interchangeably and describe an electrochemical process in which a protective oxide layer is created on aluminium surfaces. This process serves both decorative and functional purposes, such as corrosion protection and coloring. Typical layer thicknesses for anodizing are between 5 and 25 micrometres.

Hard anodizing is a special form of anodizing in which a significantly thicker and harder oxide layer is produced. This coating offers improved wear resistance and is mainly used for industrial applications where high demands are placed on material resistance. The layer thickness during hard anodizing can be up to 150 micrometres.

Ematalizing, also known as ematal Anodising, is a special form of anodizing. During ematalization, a particularly compact protective layer is created in an electrolyte containing titanium. Ematal is used when friction is to be minimized by mechanical contact (e.g. in plain bearings), by a flowing medium (e.g. valve bodies and nozzles for gases or liquids) or a combination of these (in pneumatics and hydraulics).
With its plant in Schlieren, BWB has a proven competence center for ematal and hard ematal coatings.

Bilatal Anodising is a special form of anodizing. Bilatal Anodising produces an oxide layer that is characterized by low residual reflection in the UV wave range. In addition to its outstanding optical properties, the Bilatal coating also impresses with its low outgassing behavior and good wear resistance. A Bilatal coating of aluminum components reduces wear and can improve the measurement results of sensitive precision mechanical-optical devices.

Markets

By proving market-specific certificates for aviation (Nadcap, EN 9100), architecture (Qualanod) and medical technology (ISO 13485) as well as the implementation of the necessary quality management systems (ISO 9001), BWB proves to be a reliable partner in the industry.

Aviation

Medical technology

Mechanical engineering